The MegaSquirt Project has experienced explosive growth other the years, with hundreds of new MS installations occurring every week - a phenomenal success! MegaSquirt has been successfully used in all aspects of Internal Combustion engine applications including R&D, Industry, Race, and Research. The MS project has transformed itself from a simple R&D project into a full-featured mature engine control system. To reflect this the support structure has also changed to meet the needs of MegaSquirt Users.
Moving forward, the R&D forums for MegaSquirt project are in a read-only mode - no new forum posts are accepted.
However the forums will remain available for view, they still contain a wealth of information on how MegaSquirt works, how it is installed and used. Feel free to search the forums for information, facts, and overview.While the R&D forum traffic has slowed in recent years, this is not at all a reflection of Megasquirt users, which continue to grow year after year. What has changed is that the method of MegaSquirt support today has rapidly moved to Facebook, this is where the vast majority of interaction is happening now. For those not on Facebook the msextra forums is another place for product support. Finally, for product selection assistance, all of the MegaSquirt vendors are there to help you select a system, along with all of the required pieces to make it complete.
Forum rules Read the manual to see if your question is answered there before posting. Many users will not reply if the answer is already available in the manual.
If your question is about troubleshooting, configuration, or tuning, you MUST include your processor type (MS-I or MS-II) and code version in your post. If your question is about PCB assembly or modifications, you must also include the main board version number (1.01, 2.2 or 3.0).
anybody drilled fuel rails w/ 17/32 bit? seems to be alittle loose to me. works good for the intake side but don't think it will hold the fuel pressure. just dont want to ruin my rail stock.
or 13,5 mm will do just fine , in fact that is the correct size.
But you have to have a good surface finish and also make a 45 degree chamfer dia 14,5 mm so the part will be easy to enter.
you really nee da reamer. you need to predrill the hole to .313 with a drill and then finish drill to .500, then ream to .535-.540. oh yeah then chamfer the end. this will give you a nice sealing surface.
I am a machinist and no you do not want to just drill an o-ring sealing surface. depending on your equipment drill undersize and leave .01 thousands per side then ream to so size. this is based on having a bridgeport or similar. what are you working wih for equipment?
I have a drill press and that is it, the last set I did I made from scratch out of round stock, for the injector holes I drilled to 1/2 inch and then reamed slowly with a cut down spade bit, ghetto I know but it worked and never leaked. this time I bought the fuel rail stock and just need to drill the injector fittings out, I'm thinking about just grinding a few thousandths off of my 17/32 bit to tighten the fit some and then first drilling to 1/2. if I had the proper equipment I would use it believe me but I do all my own work.
I drilled 17/32 then used sandpaper to smooth out the bores. I used a Dremel to bevel the edge a bit to make it easier to insert the injector and o-ring. No problems and no leaks.
Steamer
MSIIv3 on a 2332 VW
T25 Intercooled Turbo
JAW WBO2, fuel and spark control